描述
糢塊化裝配線 係一種非同步嘅糢闆傳輸系統. 此外 工作件傳送帶 係一個高效嘅平台,組成組裝和測試系統. 托盘裝配輸送機 適用於需要精確定位嘅工作站. 我哋可以用它嚟構建半自動或全自動系統.
糢塊化托盘輸送機配有托盘同起重 & 定位單位. 因此, 它可以實現工作站嘅高精度自動化組裝. 它類似于博世託槃輸送機, 如TS1, TS2, TS4, TS5傳送帶. 糢塊化裝配輸送機具有非常好嘅優勢. 因為每個組件都係標準化同糢塊化嘅, 其設計更靈活. 此外, 它可以自由地由輸送機生產線上轉換. 因此,您可以靈活地為不同的產品或流程更改模塊化工作件傳送器.
喺呢度,我哋介紹尼龙基帶裝配輸送機,負載為160KG. 其應用如下:
·它可以實現工作站嘅高精度自動組裝. 因此, 廣泛應用於汽車零部件裝配線和自動生產線.
·糢塊化托盘傳送器具有廣泛嘅產品尺寸適應性. 因此, 它喺電子生產線上具有廣泛嘅應用.
·糢塊化裝配線穩定, 乾燥和清潔. 因此,我哋通常將其用于能量電池輸送線, 如電池裝配線, 鋰電池包裝線同糢塊綫.
糢塊化裝配線托盘帶輸送機嘅技術規範:
Pallet assembly conveyor length |
600~1200mm |
工件托盘尺寸 |
160~640毫米 |
Workpiece conveyor height |
Customizable as request |
最大負載容量 (總) |
160公斤 |
輸送機速度 (最大負載) |
5±20m/分鐘 |
輸送機介質 |
30mm width anti-static nylon base belt |
框架材料 |
鋁型材 |
電機安裝類型 |
結束驅動器或中心驅動器 |
Stands spacing |
800~1600毫米, 或自定義 |
親切嘅說明: the load capacity is the total load. Unit load capacity of workpiece conveyor≤0.6kg/cm.
The modular pallet assembly conveyor can have different layouts as requests. It can be horizontal circulation assembly system, vertical circulation system or other complicated layouts.
Characteristics of Modular Workpiece Conveyor
1首先, this kind of assembly line conveyor is suitable for small load (Max 160KG).
(2)其次, easy to use, fast delivery, beautiful appearance and convenient maintenance.
③ It is possible to add a lifting device or a lateral turning device to the system. 這樣, it can make a circular assembly system. 因此, modular assembly line can reduce the floor space.
④ Flexible design allows customers to use workpiece pallets of different sizes on the same system. Thus it help customers to assemble a variety of products. So it save the costs.
⑤ The pallet assembly conveyor system adopts aluminum profile frame. 同時, each unit is a modular design. 因此, it can be very flexible in a convenient combination for various occasions. So it can quickly meet the requirements of various automatic production lines.
親切嘅說明: the conveying direction of pallet assembly conveyor must follow the arrow in the figure above.
如何安裝 / assemble the modular pallet assembly conveyor?
Because of the simple structure of the modular workpiece conveyor, our shipments are in the form of accessories. 答案係肯定嘅, the assembly is very simple. You can refer to the following instructions to assemble.
1. 首先, if your workpiece conveyor compose of two or more section parts, join them together as the picture.
2. 其次, mount the guide rails onto the stands. And adjust the foot height in order to make the conveyor stable.
3. 第三, install the drive unit and driven unit onto the guide rails of modular assembly line.
4. Immediately after, install the conveyor belt of pallet assembly conveyor:
① Above all, confirm the upper and lower layers of the adhesive surface of the belt according to conveying direction. Then install the belt onto the drive wheel.
② Pull up the two belts and fix them on the auxiliary profile with the clamping blocks. Then connect the chain block with auxiliary profile on one end and auxiliary steel shaft on the other end. Tighten the chain block. And make the clamping block and auxiliary profile move to the driven end. Finally install the conveyor belt onto the driven wheel.
③ Afterwards, fix the head end friction strip and blocking plate onto the casing of drive / driven unit. Then disconnect the chain block and clamping block. And the conveyor belt will be tensioned automatically.
So far, it completes installation process of the modular pallet assembly conveyor. 另外, if you want to replace the belt, please cut the wear strip at the end, and then take out the old belt. Finally follow the steps above to install the belt.
How to maintain modular assembly line conveyor system?
Although the modular pallet assembly conveyor has stable performance, it also needs timely maintenance. 例如, you need clean the workpiece conveyor in time. 同時, replace damaged spare parts. And to do preventive maintenance work.
1. Daily maintenance
Before starting the modular assembly line every day, check it carefully. To avoid objects falling on it. If there is, it must be cleared in time. 否則, it will damage machine.
2. Weekly maintenance
Clean the pallet assembly conveyor each week. 親切嘅說明: Do not use lubricating oil or cleaning agents that will corrode the machine.
3. Monthly maintenace
Check the parts that may be loose every month. 㞖, fasten them.
4. Quarterly maintenance
Check whether the circuit is damaged. The focus is on the various wiring positions of the modular assembly line.
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