modular-assembly-line

Maksimal yuk 160 kg modulli ishlov beriladigan qism sxemasidan yig'ish konveyeri

Tavsif

Modulli yig'ish liniyasi sinxron bo'lmagan asboblar taxtasini uzatish tizimidir. Bundan tashqari Ish qismi konveyeri yig'ish va sinov tizimini tuzadigan samarali platformadir. Paletani yig'ish konveyeri aniq joylashishni talab qiladigan ish stantsiyalari uchun javob beradi. Biz undan yarim avtomatik yoki to'liq avtomatik tizimlarni yaratish uchun foydalanishimiz mumkin.

Modulli sxemali konveyer taglik va ko'tarish bilan jihozlangan & joylashishni aniqlash birligi. Shuning uchun, u ish joylarini yuqori aniqlikdagi avtomatlashtirilgan yig'ilishini amalga oshirishi mumkin. Bosch pallet konveyerlariga o'xshaydi, TS1 kabi, TS2, TS4, TS5 konveyeri. Modulli konveyer juda yaxshi afzalliklarga ega. Chunki har bir komponent standartlashtirilgan va modullangan, uning dizayni yanada moslashuvchan. Bundan tashqari, u konveyer ishlab chiqarish liniyasidan erkin o'tishi mumkin. Shunday qilib, siz turli xil mahsulotlar yoki jarayonlar uchun modulli ishlov beriladigan konveyerni moslashuvchan ravishda o'zgartirishingiz mumkin.

Bu erda biz 160 kg yuk bilan neylon tayanch tasmasini yig'ish konveyerini tanishtiramiz. Uning ilovalari quyidagicha:

• Ish stantsiyalarini yuqori aniqlikda avtomatik yig'ishni amalga oshirishi mumkin. Shuning uchun, u avtomobil qismlarini yig'ish liniyalarida va avtomatik avtomatik ishlab chiqarish liniyalarida keng qo'llaniladi.
• Modulli brusokli konveyer keng mahsulot hajmiga moslashuvchanlikka ega. Shunday qilib, u elektron ishlab chiqarish liniyalarida keng qo'llaniladi.
• Modulli yig'ish liniyasi barqaror, quruq va toza. Shuning uchun biz uni odatda energiya batareyasi konveyer liniyalari uchun ishlatamiz, batareyani yig'ish liniyalari kabi, lityum batareyali PACK liniyalari va modul liniyalari.

 

Modulli yig'ish liniyasi palletli kamar konveyerining texnik xususiyatlari:

modular assembly line belt conveyor

Palet yig'ish konveyerining uzunligi

600~ 1200 mm

Ish qismi sxemasidan o'lchami

160~ 640 mm

Ish qismi konveyerining balandligi

So'rov bo'yicha moslashtiriladi

Maksimal yuk hajmi (jami)

160KG

Konveyer tezligi (maksimal yuk)

5~ 20m / min

Konveyer vositasi

30mm width anti-static nylon base belt

Asosiy material

Alyuminiy profil

Dvigatelni o'rnatish turi

Oxirgi haydovchi yoki markaziy disk

Stendlar oralig'i

800~ 1600 mm, yoki odatiy

Yaxshi eslatma: the load capacity is the total load. Unit load capacity of workpiece conveyor≤0.6kg/cm.

The modular pallet assembly conveyor can have different layouts as requests. It can be horizontal circulation assembly system, vertical circulation system or other complicated layouts.

assembly conveyor system layout

 

Modulli ishlov beriladigan konveyerning xususiyatlari

① Birinchidan, this kind of assembly line conveyor is suitable for small load (Maksimal 160 kg).

② Ikkinchidan, easy to use, tez etkazib berish, chiroyli ko'rinish va qulay parvarish.

③ Tizimga ko'tarish moslamasini yoki lateral burilish moslamasini qo'shish mumkin. Shu tarzda, shu ravishda, shunday qilib, u dumaloq yig'ish tizimini yaratishi mumkin. Shuning uchun, modulli yig'ish liniyasi taglik maydonini kamaytirishi mumkin.

④ Moslashuvchan dizayn xaridorlarga bir xil tizimda har xil o'lchamdagi ishlov beriladigan palletlardan foydalanishga imkon beradi. Shunday qilib, bu xaridorlarga turli xil mahsulotlarni yig'ishda yordam beradi. Shunday qilib, bu xarajatlarni tejaydi.

⑤ Paletani yig'ish konveyer tizimi alyuminiy profil ramkasini qabul qiladi. Xuddi shu paytni o'zida, har bir birlik modulli dizayndir. Shuning uchun, u har xil holatlar uchun qulay kombinatsiyada juda moslashuvchan bo'lishi mumkin. Shunday qilib, u turli xil avtomatik ishlab chiqarish liniyalari talablariga tezda javob berishi mumkin.

Yaxshi eslatma: palletlar yig'ish konveyerining uzatish yo'nalishi yuqoridagi rasmda ko'rsatilgan o'qni bajarishi kerak.

 

Qanday o'rnatish kerak / modulli sxemasidan yig'ish konveyerini yig'ing?

Modulli ishlov beriladigan konveyerning oddiy tuzilishi tufayli, bizning yuklarimiz aksessuarlar ko'rinishida. Albatta, yig'ish juda oddiy. Yig'ish uchun quyidagi ko'rsatmalarga murojaat qilishingiz mumkin.

1. Birinchidan, agar sizning konveyeringiz ikki yoki undan ortiq qismdan iborat bo'lsa, ularni rasm sifatida birlashtiring.

2. Ikkinchidan, yo'naltiruvchi relslarni stendlarga o'rnatib qo'ying. And adjust the foot height in order to make the conveyor stable.

3. Uchinchidan, install the drive unit and driven unit onto the guide rails of modular assembly line.

4. Immediately after, install the conveyor belt of pallet assembly conveyor:

① Above all, confirm the upper and lower layers of the adhesive surface of the belt according to conveying direction. Then install the belt onto the drive wheel.

② Pull up the two belts and fix them on the auxiliary profile with the clamping blocks. Then connect the chain block with auxiliary profile on one end and auxiliary steel shaft on the other end. Tighten the chain block. And make the clamping block and auxiliary profile move to the driven end. Finally install the conveyor belt onto the driven wheel.

③ Afterwards, fix the head end friction strip and blocking plate onto the casing of drive / driven unit. Then disconnect the chain block and clamping block. And the conveyor belt will be tensioned automatically.

So far, it completes installation process of the modular pallet assembly conveyor. Qo'shimcha, if you want to replace the belt, please cut the wear strip at the end, and then take out the old belt. Finally follow the steps above to install the belt.

 

How to maintain modular assembly line conveyor system?

Although the modular pallet assembly conveyor has stable performance, it also needs timely maintenance. Masalan, you need clean the workpiece conveyor in time. Xuddi shu paytni o'zida, replace damaged spare parts. And to do preventive maintenance work.

1. Daily maintenance
Before starting the modular assembly line every day, check it carefully. To avoid objects falling on it. If there is, it must be cleared in time. Aks holda, it will damage machine.

2. Weekly maintenance

Clean the pallet assembly conveyor each week. Yaxshi eslatma: Do not use lubricating oil or cleaning agents that will corrode the machine.

3. Monthly maintenace

Check the parts that may be loose every month. Agar shunday bo'lsa, fasten them.

4. Quarterly maintenance

Check whether the circuit is damaged. The focus is on the various wiring positions of the modular assembly line.

Sharhlar

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