Horizontal Circulation Accumulation Roller Chain Pallet Assembly Conveyor
Description
Assembly line conveyor system is an important production line equipment. The free flow transverse conveyor adopts the double-speed chain as traction carrier. The workpiece pallet can transport freely. It selects the stopper positioning, so that the workpiece can move or stop freely. The design of workpiece pallet conveyor is flexible. And the functions are diverse. The double speed chain conveyor has wide application for assembly industries, such as electronic appliances and electromechanical industries.
Technical Specifications of Assembly Line Conveyor System
Here we list an example of a 20m circular assembly conveyor for a welder machine customer.
| No. | Name | Assembly Conveyor Specification | Q’ty |
| Circular Assembly Line for Welder | 20 meters（L20m*W1950mm*H1.880m） | 1 set | |
| 1 | Drive System |
|
2 set |
| 2 | Frame of Assembly Line Conveyor System | 1. The support stands use 50mm * 50mm * 2.mm square tubes; 2. The guide rails of transverse conveyor super-strength 100*118mm special triple-speed aluminum profiles; 3. It adopts T5 18W single LED lamp with cover; 4. Install two-position plug-in seats at each workstation, each 1.2m/set; 5. Assemble the pneumatic triplet parts 40SM with 20PH quick connector; |
40 m |
| 3 | Control Box | Using Mitsubishi PLC control, Mitsubishi air switch and OMRON relay (Other brands are available) |
1 set |
| 4 | Workpiece Pallet | 1. Size: L(800)*W(800)*T(20) (mm); 2. The workpiece pallet is made of 20mm wood. In addition, double-layer circular rotation free transition. Besides there is green anti-static rubber on the surface; |
36 pcs |
| 5 | Blocker | DY-1 high-quality blocker equipped with foot pedal pneumatic switch control; | 34 sets |
| 6 | Lifting and Transferring Device for Tooling Board | 1. Toho 60W motor drives synchronous belt conveying; 2. The cylinder is with two-position five-way solenoid valve for lifting; 3. It adopts OMRON travel switch. |
11 sets |
| 7 | Transitional Transfer Device | 1. Toho 60W motor-driven synchronous belt conveyor; 2. It adopts OMRON travel switch and SKK electric eye. |
2 sets |
| 8 | ESD Workbench | 1000*1000*800mm | 7 sets |
| 9 | Trial Welding Cabinet | 1000*500*1500mm | 2 sets |
| 10 | Commissioning Control Cabinet | 550*550*1500mm | 7 sets |
Details & Features of Our Workpiece Pallet Transverse Conveyor
1. Firstly, the double-speed chain conveyor uses a special aluminum profile guide rails. It is different from other conveyor rails.
2. Secondly, the workpiece pallet can be customizable according to the specific production process. There are different loads and material choices, such as wood, PVC, aluminum, steel, etc.
3. Thirdly, the lifting and transverse conveyor can help realize the circular assembly line. It is determined by the size of the workpiece pallet. Under normal circumstances, a horizontal circular assembly conveyor line requires 4 sets of traverse conveyors.
4. Similarly, the accumulation roller chain also has a distinction between load and material. There are light load and heavy load free flow conveyor chains. In addition, there are nylon, carbon steel and stainless steel materials.
5. The blocking mechanism can block the tooling board. The product is processed in the relevant process at this workstation. Release after processing.
6. In case of emergencies, press the emergency button firstly. Then check the assembly line conveyor system.
How to operate the free flow chain assembly line conveyor system?
1. Firstly, turn on the compressed air switch. After the gas storage tank pressure reaches 5KG, turn on the gas valve switch to inflate the conveyor assembly line.
2. Secondly, turn on the power switch on the panel of the electric control box. At this time, the power indicator light is on. The VFD is energized. Adjust the motor speed according to the production cycle requirements. Then, twist the selection mode switch. Choose the mode you want to run. Next, activate the run switch. Then the assembly line conveyor system will run automatically.
3. Thirdly, check whether the lifting and transverse conveyor is lowered in place when there is no workpiece pallet. If not, reset it manually. That is, turn on the manual switch of this conveyor. Then press down manually. Finally reset to the automatic switch.
4. Fourthly, check whether the lifting and transverse conveyor has risen in place when starting up. If not, follow the same method as above.
5. For example, the assembly line conveyor is designed for free rhythm. Each station is set to free-release mode according to the production cycle.
6. Finally, the shutdown operation: turn off the socket power supply, turn off the lighting switch, turn off the air source, and turn off the master switch.
If you want to customize the assembly line conveyor system, pls contact us.
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