modular-assembly-line

Penghantar Pemasangan Pallet Bahan Kerja Modular 160KG Beban Maksimum

Penerangan

Garis pemasangan modular adalah sistem pemindahan papan perkakas yang tidak segerak. Selain itu Penghantar bahan kerja adalah platform yang cekap yang menyusun sistem pemasangan dan ujian. Penghantar pemasangan palet sesuai untuk stesen kerja yang memerlukan kedudukan tepat. Kita boleh menggunakannya untuk membina sistem separa automatik atau automatik sepenuhnya.

Penghantar palet modular dilengkapi dengan palet dan mengangkat & unit kedudukan. Oleh itu, ia dapat mewujudkan pemasangan stesen kerja automatik berketepatan tinggi. Ia serupa dengan penghantar palet bosch, seperti TS1, TS2, TS4, Penghantar TS5. Penghantar pemasangan modular mempunyai kelebihan yang sangat baik. Kerana setiap komponen diseragamkan dan dimodulasi, reka bentuknya lebih fleksibel. lebih-lebih lagi, ia dapat mentransformasikan jalur pengeluaran penghantar secara bebas. Oleh itu, anda boleh menukar penghantar bahan kerja modular secara fleksibel untuk produk atau proses yang berbeza.

Di sini kami memperkenalkan penghantar pemasangan tali pinggang asas nilon dengan muatan 160KG. Aplikasinya adalah seperti berikut:

• Ia dapat mewujudkan pemasangan stesen kerja automatik berketepatan tinggi. Oleh itu, ia digunakan secara meluas dalam barisan pemasangan bahagian kereta dan barisan pengeluaran automatik automatik.
• Penghantar palet modular mempunyai kemampuan menyesuaikan saiz produk yang luas. Oleh itu, ia mempunyai aplikasi yang luas dalam barisan pengeluaran elektronik.
• Jalur pemasangan modular stabil, kering dan bersih. Oleh itu, kita biasanya menggunakannya untuk garis penghantar bateri tenaga, seperti garisan pemasangan bateri, garis PACK bateri litium dan garis modul.

 

Spesifikasi Teknikal Modular Assembly Line Pallet Belt Conveyor:

modular assembly line belt conveyor

Pallet assembly conveyor length

600~1200mm

Workpiece pallet size

160~ 640mm

Workpiece conveyor height

Customizable as request

Kapasiti muatan maksimum (jumlah)

160KG

Kelajuan penghantar (beban maksimum)

5~ 20m / min

Medium penghantar

30mm width anti-static nylon base belt

Bahan bingkai

Profil aluminium

Jenis pemasangan motor

Pemacu akhir atau pemacu tengah

Stands spacing

800~1600mm, or custom

Catatan baik: the load capacity is the total load. Unit load capacity of workpiece conveyor≤0.6kg/cm.

The modular pallet assembly conveyor can have different layouts as requests. It can be horizontal circulation assembly system, vertical circulation system or other complicated layouts.

assembly conveyor system layout

 

Characteristics of Modular Workpiece Conveyor

① Firstly, this kind of assembly line conveyor is suitable for small load (Max 160KG).

② Secondly, easy to use, fast delivery, beautiful appearance and convenient maintenance.

③ It is possible to add a lifting device or a lateral turning device to the system. Dengan cara ini, it can make a circular assembly system. Oleh itu, modular assembly line can reduce the floor space.

④ Flexible design allows customers to use workpiece pallets of different sizes on the same system. Thus it help customers to assemble a variety of products. So it save the costs.

⑤ The pallet assembly conveyor system adopts aluminum profile frame. Pada masa yang sama, each unit is a modular design. Oleh itu, it can be very flexible in a convenient combination for various occasions. So it can quickly meet the requirements of various automatic production lines.

Catatan baik: the conveying direction of pallet assembly conveyor must follow the arrow in the figure above.

 

Bagaimana untuk memasang / assemble the modular pallet assembly conveyor?

Because of the simple structure of the modular workpiece conveyor, our shipments are in the form of accessories. Sudah tentu, the assembly is very simple. You can refer to the following instructions to assemble.

1. Pertama sekali, if your workpiece conveyor compose of two or more section parts, join them together as the picture.

2. Kedua, mount the guide rails onto the stands. And adjust the foot height in order to make the conveyor stable.

3. Ketiga, install the drive unit and driven unit onto the guide rails of modular assembly line.

4. Immediately after, install the conveyor belt of pallet assembly conveyor:

① Above all, confirm the upper and lower layers of the adhesive surface of the belt according to conveying direction. Then install the belt onto the drive wheel.

② Pull up the two belts and fix them on the auxiliary profile with the clamping blocks. Then connect the chain block with auxiliary profile on one end and auxiliary steel shaft on the other end. Tighten the chain block. And make the clamping block and auxiliary profile move to the driven end. Finally install the conveyor belt onto the driven wheel.

③ Afterwards, fix the head end friction strip and blocking plate onto the casing of drive / driven unit. Then disconnect the chain block and clamping block. And the conveyor belt will be tensioned automatically.

So far, it completes installation process of the modular pallet assembly conveyor. Sebagai tambahan, if you want to replace the belt, please cut the wear strip at the end, and then take out the old belt. Finally follow the steps above to install the belt.

 

How to maintain modular assembly line conveyor system?

Although the modular pallet assembly conveyor has stable performance, it also needs timely maintenance. Sebagai contoh, you need clean the workpiece conveyor in time. Pada masa yang sama, replace damaged spare parts. And to do preventive maintenance work.

1. Daily maintenance
Before starting the modular assembly line every day, check it carefully. To avoid objects falling on it. If there is, it must be cleared in time. Jika tidak, it will damage machine.

2. Weekly maintenance

Clean the pallet assembly conveyor each week. Catatan baik: Do not use lubricating oil or cleaning agents that will corrode the machine.

3. Monthly maintenace

Check the parts that may be loose every month. If so, fasten them.

4. Quarterly maintenance

Check whether the circuit is damaged. The focus is on the various wiring positions of the modular assembly line.

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