200~ 2000KG Load Accumulating Roller Free Flow Chain Conveyor Assembly

Deskripsi

Konveyor aliran bebas juga yaitu mengakumulasi konveyor rantai rol atau konveyor rantai kecepatan ganda. Mirip dengan konveyor rantai normal, itu juga mesin konveyor yang menggunakan rantai sebagai bagian traksi dan produk. Tapi ada juga perbedaan. Prinsip pengangkutan adalah dengan menggunakan fungsi peningkatan kecepatan dari rantai kecepatan ganda double. Karena itu, palet benda kerja yang mendukung produk dapat berjalan dengan cepat. Konveyor rantai aliran bebas terutama digunakan di jalur produksi perakitan. It can realize the complementarity of each work station.

Apa itu rantai konveyor aliran bebas??

Berbeda dari konveyor rantai normal, itu menggunakan rantai rol yang terakumulasi. Jadi apa perbedaan di antara mereka?? Bagaimana cara kerja rantai konveyor aliran bebas??

Diatas segalanya, rantai kecepatan ganda terdiri dari rol berdiameter besar, rol berdiameter kecil dan sambungan rantai sambungan. The small rollers run on the guide rail, and big rollers support the workpiece pallets. Saat kita menyeret seluruh rantai untuk bergerak, itu sebenarnya rol kecil yang bergerak di rel panduan. Di samping itu, ketika seluruh rantai bergerak, rol besar dan rol kecil bergerak serentak. Dengan kata lain, ketika rol kecil berjalan untuk satu lingkaran, roller besar juga berjalan untuk satu lingkaran. Namun, karena perbedaan diameter, jarak gerakan aktual mereka dalam arah horizontal berbeda. Jarak lari rol besar jauh lebih besar daripada rol kecil.

Sebagai contoh, rantai konveyor aliran bebas berjalan pada kecepatan V1. Maka kecepatan pergantian roller kecil adalah V1. Pada saat ini, kecepatan perputaran rol besar adalah (R/r)*V1. Karena itu, kecepatan lari (V) palet benda kerja adalah jumlah dari kecepatan rol besar dan kecepatan rantai chain. Itu adalah, V =(R/r)*V1+V1=(R/r+1)*V1. Jika perbandingan jari-jari rol besar dengan rol kecil adalah 1.5:1, kecepatan palet konveyor adalah V =(1.5+1)*V1 = 2.5 * V1.

Kecepatan lari produk lebih cepat daripada rantai roller yang terakumulasi. Karena itu, karena struktur khusus dari rantai kecepatan ganda, itu menghasilkan efek peningkatan kecepatan. Tentu saja, due to the chain structure, the speed increase of the accumulating roller chain is limited. The usual speed-up effect of free flow conveyor is V=(2~3)*V1. Common specifications are 2.5 times speed conveyor chain and 3 times speed conveyor chain.

Why need accumulating roller chain conveyor?

Traditional manual assembly line requires workers on both sides. Sebagai contoh, there is an air conditioning assembly line. Twist the screws in the first station. The second station installs other parts. The third station is labeled. The efficiency of manual operation is not always very high. To improve production efficiency, we began to use free flow chain conveyor.

The accumulating roller chain can quickly move the pallet from one process to the next. In the double-speed chain conveyor assembly line, each process is operated by robots. In order to facilitate the operation of the robot, it adds blocking mechanisms.

Technical Parameters of Double Speed Chain Conveyor

The Characteristic of Accumulating Roller Chain Conveyor

1. Pertama tama, it uses a special aluminum profile as the guide rail. So it makes the double speed chain conveyor have very good stability and durability during the conveying process. Karena itu, it’s suitable for continuous mass production of products.

2. Kedua, it can move the workpiece for long distance. And speed can be fast. Pada waktu bersamaan, it can realize accumulation type conveying to prevent material backlog.

3. Ketiga, kapasitas pengangkutannya besar. Selain, free flow chain conveyor can carry a large load. Loads from 200KG to 2000KG are applicable.

4. It can meet the needs of a variety of production processes, such as glue dispensing, large screws, pengelasan, dll.

5. Tambahan, accumulating roller chain conveyor can achieve a variety of test requirements, such as CCD vision, photoelectric detection, resistance detection, withstand voltage detection, product function detection, dll.

6. Free flow conveyor can be applicable to various types of similar products. Bahkan, if customers need to increase product types, they can quickly upgrade and transform.

7. The double-speed chain assembly conveyor is flexible. Sebagai contoh, when we need to improve production efficiency, we can increase the number of pallets and work stations. vice versa. Di samping itu, it can also design complex product flow. Sebagai contoh, we can add horizontal traversing and turning devices to realize a horizontal circular assembly line. Or to achieve a more complex shape of the assembly line.

8. Akhirnya, it can realize intelligent manufacturing functions. The running data, inspection data and production data of the entire production line can be saved and summarized. So it’s convenient to read online or online.

How to choose free flow chain conveyor?

When you need to customize the free flow chain assembly conveyor, please confirm the below details:

1. pertama, it needs to inform the size and weight of the product. Because this will affect the selection of tooling board and motor power.

2. Kedua, clarify the shape and layout of the accumulating roller chain conveyor. Is it a straight line, a horizontal loop or a vertical loop?

3. Ketiga, determine the size of the double-speed chain conveyor. The longest can be 30-40 meter. The width is generally 250~900mm (dapat disesuaikan). Selain itu, the height is generally 500~1200mm.

4. keempat, confirm the operating speed of the free flow chain conveyor. Umumnya, the maximum speed is 20m/min.

5. Kelima, determine the type of double-speed chain. The speed is divided into 2.5 times and 3 waktu. The large rollers can be stainless steel and engineering plastics.

6. Pemilihan bahan: there are a variety of materials for workpiece pallets to choose from, such as aluminum, baja, engineering plastic, kayu, dll. The frame materials are generally aluminum profiles and painted steel.

7. Tambahan, it is best to inform your process flow. Pada waktu bersamaan, inform whether there are additional functions onto free flow conveyor, such as product testing.

8. Akhirnya, confirm the power supply: single-phase 220V / three-phase 380V 50Hz or others.

How to replace free flow conveyor chain?

Faktanya, the installation of accumulating rolller chain conveyor is other chain conveyors. When you need to replace the free flow conveyor chain, remove the old chain firstly. Kemudian, place the chain on the chain shaft in order to avoid chain damage. And guide the chain trough the lower part of the drive unit. Segera setelah itu, bypass driven sprocket, the drive end and the drive sprocket in turn. Finally connect the double speed conveyor chain.

Similar to belt conveyor, free flow conveyor also needs to tighten the chain. Otherwise it will influence the load-bearing capacity of the conveyor assembly line.

Catatan baik: this free flow chain conveyor has self-tensioning device. It needs often observe the length of Y. Selain, it must ensure that 35≤Y≤55.

How to maintain accumulating roller chain conveyor?

Before starting the free flow chain conveyor daily, we should check whether there are fragments in the chain. Jika tidak, it will damage the chain. Tambahan, clean the assembly conveyor line each week. And often check if the double speed conveyor chain is loose. Pada waktu bersamaan, check whether the chain needs lubrication.

Chain lubrication

Before starting the free flow conveyor for the first time, you must lubricate chain. How to lubricate the chain? Drage the whole chain. Lubricate the chain with an amount of about 2~3ml/m. Recommend 15W40 Shell oil.

Tambahan, as long as the equipment is down for more than 6 months, you need re-lubricate it. Before lubricating, remove excess grease, oil stains or other impurities on the accumulating roller chain. Pada waktu bersamaan, check whether the chain is worn or stretched. Lubrication method and oil volume are the same as above.

During normal use of the assembly conveyor, it needs re-lubricate the chain every 1000 jam. Lubricate a small amount each time-about 2ml/m. Tambahan, if the operating environment has high humidity, we should shorten the interval time between each lubrication according to the actual situation.

Tentu saja, we can customize the self-lubrication system. It can optimally and uniformly lubricate the free flow conveyor chain during equipment operation.

When using the free flow conveyor, jika ada keadaan darurat, press the red emergency stop switch immediately. Then turn off the power and start the solution.