200~ Tionól Iompróir Slabhra Sreabhadh Saor in aisce Rollaí Carntha Luchtaithe 2000KG

Cur síos

Iompróir saorshreafa is é sin freisin iompróir slabhra sorcóir a charnadh nó iompróir slabhra luais dúbailte. Cosúil le gnáth-iompróir slabhra, is meaisín iompair é freisin a úsáideann slabhra mar chuid tarraingthe agus mar tháirge. Ach tá difríocht ann freisin. Is é an prionsabal tíolactha feidhm mhéadaithe luais an tslabhra luas dúbailte a úsáid. Dá bhrí sin, is féidir leis an bpailléad workpiece a thacaíonn leis na táirgí rith go tapa. Iompróir slabhra saorshreafa úsáidtear go príomha i línte táirgeachta cóimeála. It can realize the complementarity of each work station.

Cad is slabhra iompair saorshreafa ann?

Difriúil ó ghnáth-iompróir slabhra, úsáideann sé an slabhra sorcóir carnach. Mar sin, cad é an difríocht eatarthu? Conas a oibríonn an slabhra iompair saorshreafa?

Thar aon ní eile, tá an slabhra luas dúbailte comhdhéanta de rollóirí mór-trastomhais, rollóirí trastomhais bheaga agus naisc chomhshlabhra. The small rollers run on the guide rail, and big rollers support the workpiece pallets. Nuair a tharraingímid an slabhra iomlán chun bogadh, rollóirí beaga atá ann i ndáiríre ag bogadh ar an iarnród treorach. Ar an lámh eile, nuair a ghluaiseann an slabhra iomlán, bogann na rollóirí móra agus na rollóirí beaga go sioncrónach. I bhfocail eile, nuair a ritheann an sorcóir beag ar feadh ciorcal amháin, ritheann an sorcóir mór le haghaidh ciorcal amháin freisin. ach, mar gheall ar an difríocht sa trastomhas, tá a n-achar gluaiseachta iarbhír sa treo cothrománach difriúil. Tá achar reatha an sorcóra mhóir i bhfad níos mó ná achar an sorcóra bhig.

Mar shampla, ritheann an slabhra iompair saorshreafa ag luas V1. Ansin is é luas láimhdeachais an sorcóra bheag ná V1. Ag an am seo, is é luas láimhdeachais an sorcóra mhóir (R / r)*V1. Dá bhrí sin, an luas reatha (V.) is é suim an luas sorcóra mhóir agus luas an tslabhra an phailléid workpiece. Is é sin, V =(R / r)*V1 + V1 =(R / r + 1)*V1. Más é cóimheas ga an sorcóra mhóir leis an sorcóir beag 1.5:1, is é luas an phailléid iompair V =(1.5+1)*V1 = 2.5 * V1.

Tá luas reatha an táirge níos gasta ná luas an tslabhra sorcóra atá ag carnadh. Dá bhrí sin, mar gheall ar struchtúr speisialta an tslabhra luas dúbailte, táirgeann sé an éifeacht atá ag méadú ar luas. Ar ndóigh, due to the chain structure, the speed increase of the accumulating roller chain is limited. Is é an éifeacht luasghéarú is gnách ar iompróir saorshreafa ná V =(2~ 3)*V1. Tá sonraíochtaí comónta 2.5 uaireanta slabhra iompair luais agus 3 uaireanta slabhra iompair luais.

Cén fáth riachtanas accumulating conveyor slabhra sorcóir?

Éilíonn líne traidisiúnta cóimeála láimhe oibrithe ar an dá thaobh. Mar shampla, tá líne cóimeála aerchóirithe ann. Cas na scriúnna sa chéad stáisiún. Suiteáilíonn an dara stáisiún páirteanna eile. Tá an tríú stáisiún lipéadaithe. Ní bhíonn éifeachtúlacht oibríochta láimhe an-ard i gcónaí. To improve production efficiency, thosaíomar ag úsáid iompróra slabhra saorshreafa.

The accumulating roller chain can quickly move the pallet from one process to the next. Sa líne cóimeála iompróra slabhra luas dúbailte, each process is operated by robots. In order to facilitate the operation of the robot, it adds blocking mechanisms.

Technical Parameters of Double Speed Chain Conveyor

The Characteristic of Accumulating Roller Chain Conveyor

1. Ar an gcéad dul síos, it uses a special aluminum profile as the guide rail. So it makes the double speed chain conveyor have very good stability and durability during the conveying process. Dá bhrí sin, it’s suitable for continuous mass production of products.

2. Ar an dara dul síos, it can move the workpiece for long distance. And speed can be fast. Ag an am céanna, it can realize accumulation type conveying to prevent material backlog.

3. Ar an tríú dul síos, the conveying capacity is large. Thairis sin, free flow chain conveyor can carry a large load. Loads from 200KG to 2000KG are applicable.

4. It can meet the needs of a variety of production processes, such as glue dispensing, large screws, welding, srl.

5. Freisin, accumulating roller chain conveyor can achieve a variety of test requirements, such as CCD vision, photoelectric detection, resistance detection, withstand voltage detection, product function detection, srl.

6. Free flow conveyor can be applicable to various types of similar products. Thairis sin, if customers need to increase product types, they can quickly upgrade and transform.

7. The double-speed chain assembly conveyor is flexible. Mar shampla, when we need to improve production efficiency, we can increase the number of pallets and work stations. vice versa. Ar an lámh eile, it can also design complex product flow. Mar shampla, we can add horizontal traversing and turning devices to realize a horizontal circular assembly line. Or to achieve a more complex shape of the assembly line.

8. Faoi dheireadh, it can realize intelligent manufacturing functions. The running data, inspection data and production data of the entire production line can be saved and summarized. So it’s convenient to read online or online.

How to choose free flow chain conveyor?

When you need to customize the free flow chain assembly conveyor, please confirm the below details:

1. Ar dtús, it needs to inform the size and weight of the product. Because this will affect the selection of tooling board and motor power.

2. Ar an dara dul síos, clarify the shape and layout of the accumulating roller chain conveyor. Is it a straight line, a horizontal loop or a vertical loop?

3. Ar an tríú dul síos, determine the size of the double-speed chain conveyor. The longest can be 30-40 méadar. The width is generally 250~900mm (inúsáidte). chomh maith, the height is generally 500~1200mm.

4. Ceathrú, confirm the operating speed of the free flow chain conveyor. Go ginearálta, the maximum speed is 20m/min.

5. Cúigiú, determine the type of double-speed chain. The speed is divided into 2.5 times and 3 uaireanta. The large rollers can be stainless steel and engineering plastics.

6. Material selection: there are a variety of materials for workpiece pallets to choose from, such as aluminum, steel, engineering plastic, wood, srl. The frame materials are generally aluminum profiles and painted steel.

7. Freisin, it is best to inform your process flow. Ag an am céanna, inform whether there are additional functions onto free flow conveyor, such as product testing.

8. Faoi dheireadh, confirm the power supply: single-phase 220V / three-phase 380V 50Hz or others.

How to replace free flow conveyor chain?

Go deimhin, the installation of accumulating rolller chain conveyor is other chain conveyors. When you need to replace the free flow conveyor chain, remove the old chain firstly. Ansin, place the chain on the chain shaft in order to avoid chain damage. And guide the chain trough the lower part of the drive unit. Díreach ina dhiaidh sin, bypass driven sprocket, the drive end and the drive sprocket in turn. Finally connect the double speed conveyor chain.

Similar to belt conveyor, free flow conveyor also needs to tighten the chain. Otherwise it will influence the load-bearing capacity of the conveyor assembly line.

Nóta comhchineáil: this free flow chain conveyor has self-tensioning device. It needs often observe the length of Y. Thairis sin, it must ensure that 35≤Y≤55.

How to maintain accumulating roller chain conveyor?

Before starting the free flow chain conveyor daily, we should check whether there are fragments in the chain. Seachas sin, it will damage the chain. Freisin, clean the assembly conveyor line each week. And often check if the double speed conveyor chain is loose. Ag an am céanna, check whether the chain needs lubrication.

Chain lubrication

Before starting the free flow conveyor for the first time, you must lubricate chain. How to lubricate the chain? Drage the whole chain. Lubricate the chain with an amount of about 2~3ml/m. Recommend 15W40 Shell oil.

Freisin, as long as the equipment is down for more than 6 months, you need re-lubricate it. Before lubricating, remove excess grease, oil stains or other impurities on the accumulating roller chain. Ag an am céanna, check whether the chain is worn or stretched. Lubrication method and oil volume are the same as above.

During normal use of the assembly conveyor, it needs re-lubricate the chain every 1000 hours. Lubricate a small amount each time-about 2ml/m. Freisin, if the operating environment has high humidity, we should shorten the interval time between each lubrication according to the actual situation.

Ar ndóigh, we can customize the self-lubrication system. It can optimally and uniformly lubricate the free flow conveyor chain during equipment operation.

When using the free flow conveyor, if there is an emergency, press the red emergency stop switch immediately. Then turn off the power and start the solution.