Introduction of flexible conveyor

Different from ordinary conveyors, the flex conveyor adds a telescopic mechanism. So it allows the conveyor to expand freely in the length and direction. It uses expandable components as a frame. এইভাবে, the extendable conveyor can not only change direction freely, but also can change any angle. এছাড়াও, the height of the legs is adjustable. Because of the casters, it is portable and movable. একই সাথে, straight sections and arc sections can be formed as requirements. Layout is flexible. This portable conveyor mainly includes two types. One is expandable roller conveyor, and another is skate wheel conveyor.

The expandable conveyor application. The telescopic flex conveyor is mainly used for sorting and conveying in the logistics industry. উদাহরণ স্বরূপ, you can use it for the transportation of packing boxes and turnover boxes. অবশ্যই, it is mainly suitable for conveying goods with flat bottom surface. তদুপরি, it can also act as truck loading unloading conveyor. It can reduce manual handling and reduce labor costs. একই সাথে, it can connect expandable conveyor with other conveyor machines. অতএব, it can realize the transportation of goods in different operation stages and different occasions. এছাড়াও, it can also be used for the transfer of factory assembly line operations.

Specification of flex conveyor systems

The Specification of flexible roller conveyor

গঠন & features of expandable conveyor

The structure of the retractable conveyor is simple. অতএব, it is not only easy to install, but also easy to use and maintain. This portable conveyor mainly composes of the following parts, such as supporting legs, telescopic plates, and rolling parts (rollers or skate wheels). If it is a powered flexible conveyor, it also includes a motor and a control box.

How to customize the flex portable conveyor

During the process of daily sorting and loading and unloading of goods, we often encounter application scenes of objects with smaller bottom area or large arc curves. এই সময়ে, it is most suitable to use the unpowered skate wheel conveyor. Compared with steel skate wheels, the starting torque of plastic skate wheels is smaller. অতএব, if the weight of the object is light and the bottom material is not wear-resistant, it’s better to use the plastic flexible skate wheel conveyor. বিপরীতে, if the object is heavier, it’s better to use steel expandable skate wheel conveyor.

The wheel conveyor is usually unpowered. But for flexible roller conveyor, it can choose the motorized type. এছাড়াও, the expandable roller conveyor bears important weight. তদুপরি, there are rollers of different specifications and materials for choice. অবশ্যই, portable flex conveyor is generally only suitable for conveying goods with a flat bottom surface. If the bottom is soft, it’s better to use the বেল্ট পরিবাহক.

Customization process of portable conveyor

1. প্রথমত, it needs to decide choose the skate wheel conveyor or collapsible roller conveyor. এছাড়াও, if choose the flex roller conveyor, it needs to choose “powered” বা “unpowered”.

2. দ্বিতীয়ত:, it needs to know the basic sizes of the flexible expandable conveyor, যেমন “expanded length”, width and height. The height is usually adjustable. Most importantly, the price depends on the “expanded length”.

3. তৃতীয়ত:, it needs to know the application and produce weight. So it can help us to confirm the material. Are there special working environment requirements (যেমন: humidity, high temperature, influence of chemicals, ইত্যাদি)?

4. অবশেষে, pls tell us if there are special requirements. উদাহরণ স্বরূপ, we can add the side bar on the flexible conveyor. এছাড়াও, it can also add the sensor onto the portable flex conveyor. For instance, when the item is transported to the tail of the conveyor, the sensor detects the item. এই সময়ে, the conveyor stops moving. When the items are taken away, the conveyor continues to run.

Case show & solution design

The following is an example of cigarette transportation in the tobacco industry. And the customer purchased 5 sets of flexible powered roller conveyor. The size of the smoke box is set according to 585(এল)*460(H)*255(W). এছাড়াও, the weight of each cigarette is 17.5Kg/piece. The total length of the flex roller conveyor is 5000mm. It consists of 3 units. একই সাথে, the Max load of a single unit is 55Kg. এছাড়াও, the folded length of portable conveyor is 1700mm. The extended length is 5000mm. During working, length is adjustable from 1700 to 5000mm at will.

Structure of powered flex conveyor

Accessories introduction of powered flex conveyor

প্রথমত, the roller bracket is the final force supporting component of the powered flexible conveyor. The selection mainly bases on the weight and size specifications of the transported items. এছাড়াও, it is welded with rectangular tubes. The material adopts Q235 surface spray treatment. Or use polished stainless steel surface.

দ্বিতীয়ত:, the support plate of portable conveyor is made of sheet metal parts. The material is Q235. অবশেষে, it undergoes electrophoresis surface treatment. So it can enhance the corrosion resistance and strength of the expandable conveyor.

তৃতীয়ত:, the casters use 3-inch heavy-duty silent wheels. The single carrying capacity is not less than 350KG. পাশাপাশি, it’s with brakes. অতএব, the extendable roller conveyor is movable. Moreover brakes can increase its safety.

এর পরপরই, it’s about roller types. There are many kinds of roller materials, such as carbon steel galvanized, 201 মরিচা রোধক স্পাত, 304 মরিচা রোধক স্পাত, PVC roller and so on. In the flexible roller conveyor, it usually uses three types, such as unpowered rollers, O-belt rollers and wedge-shaped belt rollers.

And then about the transmission parts, there are synchronous belts, ribbed belts, চেইন, O-belts and other transmission modes. উদাহরণ স্বরূপ, in the tobacco industry, the weight of the cigarette box is not large, so it can use the O-belt as the transmission part. PU round O-belt has extremely high tensile and tensile strength. তদুপরি, the O-belt is suitable for humid and dusty environments. এছাড়াও, it is also resistant to grease and chemicals.

তারপরে, about the geared motor: use a well-known brand geared motor, 220V 50Hz. The noise is not more than 50dB. And the rotation is stable and reliable. এছাড়াও, it has overload protection and variable frequency adjustable functions.

Installation and debugging

Portable conveyor installation

Firstly check whether the packing case is complete. If there is damage, please give feedback in time. The flexible conveyor is easy to install. And it can also easily achieve telescopic length. Besides you can move the whole machine at any time. এছাড়াও, it can fold the flex conveyor after finishing transportation operation. So it saves storage space. It is very convenient to move the machine when the work location needs to be changed. Just release the brake and push it to the working place.

Trial run of flex conveyor

প্রথমত, it must ensure that the flexible gravity conveyor is not damaged. Before starting, check whether the voltage is 220V 50Hz (380V 50Hz). The deviation must not be greater than 5%. একই সাথে, check whether the wiring of conveyor is correct. For the first start, the time should not exceed 1 minute, and then stop. Check all parts for damage. If there is no failure, then start the second operation. And the duration is 5 মিনিট. একই সাথে, observe whether there is any abnormality. অবশেষে, the third operation time of portable conveyor is not less than 30 মিনিট. একই সাথে, check whether the equipment is damaged. If not, enter the load trial operation stage.

তারপরে, start flexible expandable conveyor without load. After the operation is stable, normal transportation can begin. Firstly carry out the experiment at one-third of the normal transportation efficiency. Observe the motor and conveyor parts for no damage. তারপরে, start the normal transportation efficiency experiment. একই সাথে, observe whether the motor, পরিবাহক বেল্ট, roller and other parts are damaged. অবশেষে, test the portable conveyor according to the maximum shipping volume.

After completing the test according to the above steps, you can enter production. After one day of normal operation of the flex conveyor, then trial operation of the product is completed.

Extendable conveyor maintenance

Use precautions of flexible conveyor system

1. প্রথমত, choose a telescopic roller conveyor or skate wheel conveyor with a suitable width.

2. দ্বিতীয়ত:, check whether the expandable conveyor is abnormal. After confirming that it is normal, adjust the telescopic conveyor to a suitable length and a suitable conveying route.

3. Then after confirming that the conveying performance is normal, you can start conveying, loading and unloading goods.

4. When the skate wheel flex conveyor conveys goods, there must be someone at the other end of the conveyor to catch the goods.

5. After conveying the goods, check that there is no miscellaneous material on the conveyor, and then fold the extendable conveyor.

6. When shrinking the skate roller conveyor, firstly open the brake. Then it’s convenient to operate.

7. After folding the flexible gravity conveyor, place it in the spare area.

8. It can’t convey the goods exceeding the designed weight and volume. এছাড়াও, do not throw goods on the conveying surface. Avoid irregular operations that cause portable conveyor damage and affect transportation and production.

9. Regularly check the fasteners and do not loosen the parts. একই সাথে, check whether the conveyor parts are damaged, or whether there are sharp corners that will damage the goods.

10. Check the height of the support legs. যদি প্রয়োজন হয় তাহলে, adjust the height to ensure that the casters are in contact with the ground. So it can ensure the conveying surface stable and the goods can move normally.

11. When it needs to stretch the telescopic portable conveyor into an arc, it should be stretched while bending. Never bend again when it has reached its limit.

Other precautions:

12. When expanding or folding portable expandable conveyor, pay attention to the injury of hands, clothes and other things. Operators with long hair should be rolled up. একই সাথে, it needs to fix the floating clothing corners to avoid being caught by the flex conveyor and causing personal injury.

13. Before closing or moving the expandable flexible conveyor, make sure that the brake of the brake caster has been released. When moving the portable conveyor, use the stop lever temporarily as a handle.

14. It needs to replace the damaged parts and components of the extendable conveyor in time.

15. Do not use the conveyor for a long time near the sea. Because seawater can easily corrode the conveyor.

FAQ

প্রশ্ন 1: What is the expansion ratio?
এ 1: The expansion ratio is usually 3. If the expandable flexible conveyor is 9 meters long, the folded length is 3 মিটার.

প্রশ্ন 2: What is the width and height of the telescopic conveyor?
এ 2: Standard height: 45~65cm/ 57~85cm/ 75~110cm/ 95~160cm/ 130~200cm;
Standard width: 500mm/ 600mm/ 800cm;
Both height and width can be customized according to specific requirements.

প্র 3: What is the load-bearing weight of the portable flex conveyor?
এ 3: The load-bearing capacity of the skate wheel conveyor is generally 80KG/m. And the load-bearing capacity of the expandable roller conveyor is 150KG/m. The smaller the spacing, the greater the load-bearing capacity.

প্র 4: How long is the warranty time of the portable conveyor?
এ 4: The warranty period is one year.

প্রশ্ন 5: How many rollers does a roller conveyor have?
এ 5: সাধারণত, a flexible roller conveyor has 10 rollers.

Q6: Can the telescopic roller conveyor be used for loading?
A6: Yes. It is best to use a flexible powered roller conveyor.